General 제조업

풍력 발전 강재 로봇 분말 공급 클래딩 Structures

HedraCAM Robot OLP offline programming applied to robotic powder-fed cladding on wind power steel structures, achieving surface hardening and defect repair with coating bond strength ≥300MPa and 2-3x extended service life.

분말 공급 클래딩 풍력 강재 ABB 로봇 서피스 Hardening 결함 복구

경로 계획

스플라인 궤적 연속 출력, 시작-정지 변동 방지, 균일 클래딩ding

효율성 향상

오프라인 프로그래밍이 수동 티칭 대체, 시운전 시간 60% 감소

품질 목표

코팅 접합 강도 ≥300MPa, 경도 2-3배 증가

로봇 어댑터

ABB 로봇 포스트 프로세서 정확, 오류 없음, 포인트 누락 없음

솔루션

Established complete robotic powder-fed cladding process for large steel structures
HedraCAM Robot OLP spline trajectory output avoids cladding droplets from start-stop
Smart point optimization: equidistant points, auto-delete, adjustable spacing for speed stability
Large workpiece split into multiple coordinated programs with auto-avoidance for safety
Standardized parameter library for Fe, Ni, Co based materials
Offline simulation verifies collision, singularities, posture limits in advance, 60% less commissioning
Edge optimization: reduced power and speed at edges to prevent burn-through, collapse, undercut
Layered cladding: thick coating in 3-20 layers with interpass deslagging and insulation

프로젝트 결과

Established 4 standard cladding processes: planar, arc, internal bore, defect repair
Dense coating with no visible porosity or cracks, bond strength ≥300MPa
Offline programming replaced manual teaching, path planning efficiency increased 50%+
First-pass yield improved, post-processing reduced, unit cost lowered 15%-25%
Component service life extended 2-3x after cladding hardening
경도 increased 2-3x, maintenance cost significantly reduced

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