에너지 Equipment

오일 드릴 파이프 나사 레이저 클래딩

6-DOF industrial robot with powder-feed laser cladding head, powered by HedraCAM OLP offline programming for precision wear-resistant cladding on oil drill pipe screws. Cladding hardness HRC45-55, extending drill pipe life by 3-5x.

레이저 클래딩 오일 드릴 파이프 나사 내마모성 Ni-WC 복합재

클래딩 재료

Ni-WC 복합 분말, 내마모성 및 내부식성

경도

HRC 45-55, 신품 파이프 내마모성 초과

수명 연장

드릴 파이프 수명 3-5배 연장

오프라인 프로그래밍

시운전 시간 60%+ 감소

사례 연구 | HedraCAM 오일 드릴 파이프 나사 레이저 클래딩 오프라인 프로그래밍

솔루션

6-DOF industrial robot with powder-feed laser cladding head for flexibility and precision
HedraCAM OLP offline programming: batch import drill pipe models, intelligent path planning
Feature point alignment: three-point alignment algorithm achieves micron-level positioning accuracy
Multi-layer multi-pass strategy: layered path planning based on wear-resistant layer thickness requirements
Edge treatment optimization: reduced power and speed at edges to prevent burning and collapse
Offline simulation verification: collision detection, singularity check, posture limit warnings
Supports KUKA, ABB, FANUC and other major robot brands post-processing code output

결과

Cladding layer hardness HRC 45-55, wear resistance superior to new drill pipe
드릴 파이프 수명 3-5배 연장, significantly reducing per-well operation costs
Offline programming replaces manual teaching, commissioning time reduced by 60%+
Coating free of pores and cracks, bond strength meets API standards
Supports full lifecycle management of drill pipes with repeatable remanufacturing

HedraCAM OLP offline programming system achieved precision laser cladding on drill pipe screw wear-resistant layers, with remanufactured drill pipe service life exceeding new products and significantly reducing per-well operation costs.

— Oil & Gas Drilling Service Provider\n

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