제조업

이형관 로봇 자동 로딩/언로딩 프로그래밍

HedraCAM AI IN 파이프 벤딩 로봇 로딩/언로딩 시스템은 다양한 이형관을 위한 지능형 티칭 없는 자동 프로그래밍을 제공합니다. 자동 경로 계산, 시뮬레이션 및 직접 프로그램 출력 기능.

도전 과제

I. Difficult gripping of special-shaped pipes: Complex pipe diversity with high changeover time impact on line efficiency; bent finished pipes are irregular with offset center of gravity, making stable robot gripping difficult with displacement or clamping damage risk.
II. Positioning and identification challenges: Incoming pipes randomly stacked in storage with inconsistent poses make visual recognition difficult; finished bent parts deviate from mold release positions requiring dynamic coordinate compensation to avoid collisions.
III. Coordination with pipe bending machine: Cycle mismatch between bending and robot operations causes waiting time and efficiency loss; different brands have varying communication interfaces creating heavy development workload; machine motion space and robot workspace overlap creating safety zone planning complexity with frequent emergency stops.
IV. Process adaptation: Different pipe material springback varies after bending with position deviations; robot pickup coordinates need dynamic adjustment based on process parameters.

솔루션

1. Fully automatic operation — no manual intervention required: Place tube data in designated folder, software automatically reads, calculates paths, simulates, and outputs programs. One cycle completes and software waits for the next process.
2. Automatic collision avoidance: If collision occurs during path simulation, software automatically recalculates obstacle avoidance points.
3. Adaptive pickup positions: After straight tubes are placed on feeding rack at non-fixed positions, scanning first obtains results fed back to software which automatically calculates optimal pickup coordinates. After bending, tubes have various shapes and software automatically computes suitable gripping positions.
4. Multi-robot brand support: Supports KUKA and other mainstream industrial robots with optimized post-processing tailored to each brand's characteristics.
5. Real-world validation: Real-time on-site debugging feedback combined with integrator technical support enables collaborative optimization.

"HedraCAM's core value lies in providing multiple technical approaches to solve real process problems, with full control from point generation to post-processing output, helping us achieve optimal processing results within robot hardware constraints."

— On-site integrator engineer

이형관 로봇 자동 로딩/언로딩 프로그래밍

도전 과제

솔루션

이 애플리케이션에 관심이 있으신가요?