🔑 Core Features
Millisecond-Level Gap Calculation
For precision assembly demands in aerospace engines and large vertical lathe rotary tables — millisecond-level gap calculation in virtual space to ensure foolproof assembly.
ICP Registration Micron-Level Alignment
ICP registration algorithm achieves micron-level alignment between source point cloud and target CAD model. Billion-level 3D point cloud full-domain gap calculation completes in under 1 second.
Intelligent Pose Guidance
System calculates optimal path from simulation; real-time computation of thrust line deviation and lateral displacement. 3D spatial position compensation feeds adjustment commands to execution end in real time.
Deep Physical-Virtual Integration
Deeply compatible with laser trackers and various 3D sensors; supports OPC UA communication protocol for real-time state synchronization between physical site and virtual twin.
Automatic Obstacle Avoidance & Path Inversion
Dry-run entire assembly process in virtual environment, automatically avoiding complex interferences — transforming experience-dependent "trial and error" into scientific "planning".
Full-Process Digital Control
Covers data acquisition, simulation evaluation, and real-time guidance — providing full lifecycle digital precision management for assembly.
📋 Typical Process Workflow
① Data Acquisition: Use 3D scanning or laser tracker to capture measured point cloud, build high-fidelity digital twin environment
② Measurement Processing: AABB collision detection and filter downsampling to quickly lock interference risk areas
③ Simulation Evaluation: Real-time stress-strain nephogram display, dynamic tracking of seal ring deformation
④ Real-Time Guidance: Optimal path auto-generates trajectory program, sent to robots and other actuators for synchronized operation
✓ Supports AGV, lifting equipment, robots, and other execution ends
✓ Multi-sensor fusion (laser tracker / 3D vision)
✓ Dynamic gap simulation of assembly body
🏭 Application Scenarios
Aerospace Engine Assembly
Large Vertical Lathe Rotary Table
Automated Workshop Shear Dies
Turbine Precision Assembly
Pressure Vessel Assembly
Heavy Unit General Assembly