Spraying Process

HedraCAM spraying module — enabling robotic spray offline programming and simulation

🔑 Key Capabilities

Dedicated Path Generation

Dedicated module generates spray paths with slice spacing and point spacing control; supports normal, bisector, groove, planar and horizontal curve directions.

Hybrid Programming

Combines 3D CAD programming with manual teaching; axis motion control; add, edit, delete path points — both methods freely mixed.

Proprietary Coating Analysis

Real-time coating thickness calculation from speed/distance parameters; color-coded coverage; cumulative thickness statistics and export.

Auto Collision Avoidance

Real-time collision detection during auto spraying; auto-adjusts robot angles to avoid interference on axes 4 & 6 with turntable.

Touch-Up Path Marking

Click to mark touch-up points; auto-generates repair spray paths without replanning the entire route.

Digital Twin

OPC UA integration connects simulation with live equipment for real-time status and quality monitoring (paid option).

🖥️ Feature Highlights

3D Offline Programming

Guide-Line Programming

Process Simulation Analysis

Production Line Extension

Digital Twin

Three-Color Sandblasting Gun

📋 Supported Process Types

Glazing (Ceramic)

Painting

Sandblasting

Shot Peening

Thermal Spraying

Corrosion-Resistant Coating

7-Axis Internal Surface Spraying

Dead-Corner Touch-Up

🏭 Application Scenarios

Yttria Thermal Spraying

Vehicle Sandblasting

Hydro Turbine Blade Auto Peening

📋 Case Study: Glazing Workflow

① Scene Setup: configure glazing work cell

② Process Parameters: set trajectory parameters (spray distance 30-50 cm)

③ Path Generation: auto-generate reciprocating spray paths with overlap zones

④ Simulation Verification: check glaze thickness and uniformity

⑤ Post-Processing: transfer programs to robot controller

✓ Water tank vertical / toilet interior / base multi-face spraying

✓ Multi-angle positioner coordination

✓ Simulation results exported as documentation

🤝 Supported Brands

KUKA / ABB / STAUBLI / FANUC / KAWASAKI and other mainstream robots; Nborne, Baoyuan, Lianda, KEBA, B&R and other controllers; SIEMENS / Fanuc / SYNTEC / Lynuc / ACS 5-axis CNC systems.