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Shaped Tube Handling

Shaped Tube Handling Process

Data-driven and digital twin dual-engine approach, transforming tedious programming and debugging into millisecond-level automation response

🔑 Core Features

Data-Driven Precise Paths

Simply click a folder — system reads tube data and variable directories, automatically transforming complex shaped tube geometry into robot-recognizable motion paths.

High-Precision Process Configuration

Fine-grained presets for joint speed, linear speed, Tool coordinate (TCP) and Base coordinate — ensuring seamless action transitions for complex geometries.

Zero-Repeat Setup

Process parameters need to be set only once after software installation; system remembers and reuses them long-term, significantly reducing changeover time.

Variable-Triggered Auto Cycle

When system variable is set to 1, software immediately enters automation flow without manual step-by-step intervention.

Fully Automated Closed-Loop

Software automatically executes: read data → transform model → generate program → auto simulate → output program to designated location.

Digital Twin Real-Time Monitoring

Via PLC configuration and OPC_UA communication, precisely bind software port with PLC signals, read signals in real time for digital twin simulation.

📋 Typical Process Workflow

① Shaped Tube Path Planning: Define precise grasping and placement strategies for variously shaped tubes
② High-Precision Process Config: Configure joint speed, linear speed, Tool and Base coordinates to ensure precise action alignment
③ Auto Cycle Execution: Variable trigger auto-cycles without manual intervention
④ Digital Twin Monitoring: PLC/OPC_UA real-time communication, simulation and production running in sync, intelligent scene reuse
✓ Robot auto loading/unloading for round, square, and shaped tubes
✓ Simulate-as-produce: physical actions perfectly match virtual paths
✓ Multi-scene saving and quick startup

🏭 Application Scenarios

Round Tube Auto Loading/Unloading
Square Tube Processing
Shaped Tube Automation
Tube Processing Production Line
Pressure Vessel Production
Tube Cutting Loading/Unloading
Welding Station Tube Delivery

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