📈 Technology Evolution
Generation 1
Manual Teach
Point-by-point manual programming is slow, risky, and struggles to meet the flexibility demands of high-mix, low-volume production in modern manufacturing.
Generation 2
Offline Programming
3D CAD models are loaded, paths are planned in software, and collision-free programs are exported. Complex surfaces and ambiguous boundaries still require heavy manual intervention.
Generation 3
AI Intelligent 🤖
AI perception + auto path generation + smart obstacle avoidance + digital twin + process generalization ?end-to-end automation. Scan once, program once.
🧠 AI IN ?Four Core Functions
Powered by the AI Perception & Decision Engine, the system analyzes workpiece geometry and process requirements to generate globally optimal motion paths. Real-time dynamic obstacle avoidance navigates complex workshop environments, autonomously evading fixed obstacles and unexpected personnel or equipment.
AI Automatic Obstacle Avoidance Path Planning
Expert Teach Parameter Configuration
Integrating vision sensors, structured light, laser scanners and other multi-source perception methods to achieve high-precision 3D reconstruction of workpieces. Combined with CAD models and scan data, the system automatically identifies boundaries, surface features and machining zones, outputting point cloud models and trajectory commands ready for CAM processing.
3D Reconstruction & Trajectory Simulation
Point Cloud ?Trajectory Auto Generation
Multi-source perception data fusion output (JSON)
Building a 1:1 virtual digital twin, path planning, collision detection, process parameter optimization and cycle time simulation are all completed in the virtual environment. Real-time synchronization of on-site operation status enables full visual monitoring and remote diagnostics, significantly shortening the commissioning cycle and reducing trial-and-error costs.
Virtual Vision Simulation (Multi-View)
Digital Twin + On-Site Live Comparison
Based on an AI Process Knowledge Base, expert experience is converted into generalizable algorithmic models. When encountering a new workpiece, the system automatically matches similar process strategies and intelligently adjusts parameters, enabling cross-category, cross-material, cross-process rapid programming ?no per-part debugging required.
Multi-Variety Industrial Robot Application
Flatness Detection + Trajectory Optimization
🎯 Core Capabilities Overview
AI Perception & Modeling
Multi-modal fusion of laser scanning, structured light and vision sensors ?intelligently identifies workpiece boundaries and feature regions, automatically generating high-precision 3D reconstruction models.
Full-Domain Data Fusion
Integrates 3D CAD (SolidWorks, Tekla & all major formats), scan point clouds, sensor data and process knowledge base ?multi-source coordination outputs standardized JSON command streams.
Intelligent Path Generation
AI-driven path planning algorithms automatically generate optimal machining paths, significantly reducing manual teach time and dependency on operator experience.
Digital Twin Monitoring
OPC UA protocol enables real-time industrial data acquisition ?build on-site digital twin bodies for live visual monitoring and remote diagnostic alerts.
Multi-Robot Collaboration
Supports multi-robot collaborative simulation and path planning, handling complex modes including tool-holding, workpiece-holding, and hybrid motion scenarios.
Process Knowledge Generalization
Expert process experience is parameterized and modeled into a reusable AI process library ?new workpieces automatically match similar strategies for rapid programming and batch deployment.
📋 Typical Workflow
① Scanning & Perception: Laser / structured light scan to capture 3D workpiece data
② Feature Recognition: AI automatically identifies boundaries, surface features and machining zones
③ Path Planning: AI algorithms automatically generate optimal machining paths
④ Simulation & Validation: Verify collisions, postures and cycle times in digital twin environment
⑤ Expert Fine-Tuning: Use the parameter panel for quick corrections when special needs arise
⑥ Post-Processing: One-click export of executable programs for your robot brand
🏭 Applicable Industries
Aerospace
Rail Transit
Automotive
Steel Structure
Mold Manufacturing
Medical Devices
3C Electronics