DIGITAL TWIN · Digital Twin

Digital Twin Module

The Digital Twin Module is one of HedraCAM's featured components, based on digital twin models, real-time simulation of industrial robot production line behavior and performance in real environments.

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The Digital Twin Module is one of HedraCAM's featured components, based on digital twin models, real-time simulation of industrial robot production line behavior and performance in real environments.

01

Virtual-Real Interaction OPC UA real-time data sync

OPC UA Bidirectional Real-time Sync Node Pairing
OPC UA Virtual-Real Bidirectional Interaction
02

Multi-level Production Line Modeling Quick 3D production line construction

  • Multi-level modeling
    Workshop, line, equipment layer support.
  • Multi-view
    Physical, process, operation, logistics views.
  • Component library
    Simulation component library for quick construction.
  • Multi-format import
    STEP, IGES, OBJ, STL, DXF format support.
Multi-level Multi-view Component Library Format Import
PLC Co-Simulation
03

Collision Detection & Motion Analysis Intelligent verification, precise analysis

  • Inverse kinematics
    Virtual robot inverse kinematics for operable scenes.
  • Reachability test
    Test joint reachability and collision range.
  • Interference check
    Auto-detect interference between robots and equipment.
  • Collaboration analysis
    Evaluate multi-robot collaboration capability.
Inverse Kinematics Reachability Interference Collaboration
Robot Motion Simulation
04

Signal Monitoring & Cycle Visualization Data-driven, precise control

  • Signal list
    View all successfully paired variables with server.
  • Statistics chart
    Signal statistics histogram for trend visualization.
  • Cycle recording
    Record execution time and cycle for each action.
  • Excel export
    Export signal cycle data to Excel for analysis.
Signal Monitor Cycle Analysis Excel Export Visualization
On-site Online Monitoring
05

Offline to Online Integration Seamless switch, efficient deployment

  • Offline simulation
    Layout import, 3D model splitting, component adjustment.
  • Program output
    Convert paths to trajectory points, output to real robots.
  • Online debugging
    Load online scene data, connect real equipment via OPC.
  • On-site deployment
    3D monitoring system online debugging.
Offline Simulation Online Debug Program Output Deployment

Summary

HedraCAM Digital Twin Module, with "virtual-real interconnection, data-driven, intelligent decision" as the core design concept, provides a complete smart manufacturing production line digital twin solution.